SSL and SSIL Series Hopper Loaders – Series One Plus Control
Reference Manual (PN: 882.00149.00) for
Complete Operation and Installation Instructions
(Available online at www.acscustomerservice.com)
Quickstart Installation Checklist
(Refer to main manual for complete installation instructions)
1. Mount hopper mounting flange to machine bin or feed throat, using rivets if possible.
2. Ensure that unit is level for proper operation.
3. Attach flex hose to unit and pickup wand. Secure it with hose clamps.
4. Attach clean, dry 80-120psi air.
5. Plug unit into grounded three-prong receptacle.
Unit Operation
(Refer to main manual for complete operating instructions)
1. Insert pickup wand into desired material.
2. Press the
START/STOP key.
Note: The hopper loader loads itself until full, then dumps and repeats.
It pauses only when the machine bin below is full.
3. To stop the unit from loading, press the
For Proportioning Models
START/STOP key.
1. Insert pickup wands into desired materials.
2. Press
SCROLL key repeatedly until screen displays “3”.
3. Press the
4. Use the
5. Press the
6. Press the
START/STOP/SELECT key to select the “% of MAT’L B” menu.
UP and
DOWN keys to set the desired % of Material B.
START/STOP/SELECT key to set this value.
START/STOP/SELECT key again to start the hopper loader.
Sterling
Part No: 882.00349.00
Bulletin No: CV1-335.01
2900 S. 160th Street • New Berlin, WI 53151 USA
Tel. 262.641.8610 • Fax 262.641.8653
SSL and SSIL Series Hopper Loaders – Series One Plus Control
Reference Manual (PN: 882.00149.00) for
Complete Operation and Installation Instructions
(Available online at www.acscustomerservice.com)
Spare Parts List
(See previous page for Spare Parts Location)
Part
Variation
SSL/SSIL 03
SSL/SSIL 06/11
A0565929
SSL 23/45
A0565930
A0565933
Polyester Glazed
(Standard)
A0565928
Filter
1
Nylon (Optional)
115V
A0565931
A0542189
A0565932
W00020081
W00020083
W00020082
Spare Brushes
230V
Motor
2
A0542190
Spare Brushes
W00020176
A0556547
A0556808
115V
230V
Solenoid
3
Standard Temp
(Black)
High Temp
(Orange)
FDA Grade
(White)
Version 1 – N/A
Version 2 - W00012559
Version 1 – N/A
Version 2 - W00018024
Version 1 – N/A
Version 2 - W00016136
Version 1 - A0563514
N/A
N/A
N/A
Throat Gasket
4
SSIL – N/A
Switch
Material Level
Version 2 - A0533925
Version 1 - A0563515
Version 2 - A0533924
SSL - A0556805
Sensor
5
Magnet
N/A
Wand
Hose
A0533933
W00017594
W00001917
Pickup Wand
Assembly
Hose Clamp
NOTE: Refer to the main manual for a complete Spare Parts List.
Sterling
Part No: 882.00349.00
Bulletin No: CV1-335.01
2900 S. 160th Street • New Berlin, WI 53151 USA
Tel. 262.641.8610 • Fax 262.641.8653
SSL and SSIL Series Hopper Loaders – Series One Plus Control
Reference Manual (PN: 882.00149.00) for
Complete Operation and Installation Instructions
(Available online at www.acscustomerservice.com)
Troubleshooting – Quick Guide
Problem
Possible Cause
No power to control box
Power switch is off
Solution
Plug in power cord. Check main disconnect.
Turn ON control box.
External fuse 1FU is blown
Internal fuse FU2 is blown
TB1 is disconnected/loose
Loose wiring in control
Replace fuse 1FU.
No LED display
Replace fuse FU2.
Reconnect or tighten TB1.
Check/tighten controller wiring.
Wait for machine bin material level to drop, then
restart the hopper loader.
Bin full sensor switch is tripped
Sterling is
displayed at
Misaligned bin full sensor switch
magnet
Realign magnet.
power-up, but
vacuum motor
doesn't start when
the START/STOP
key is pressed.
Bin full sensor switch wiring is
loose/disconnected
Repair the wiring fault.
Pickup wand not adjusted for material Adjust material probe to compensate for material -
flow characteristics
see manual for more information.
Clean/replace filter as needed.
Plug in vacuum motor.
Filter is dirty/clogged
Vacuum motor unplugged
Control appears to
work, but vacuum
never starts.
Vacuum time set to zero (0) on Menu
1
Reset Menu 5 to an appropriate time.
Replace solid-state relay.
Solid-state relay has failed
Wand not properly positioned in
material supply
Adjust material wand at material pickup point.
Set Menu 1 to an appropriate value.
Vacuum time is set too low
Hopper does not
filh completely
Pickup wand not adjusted for material Adjust material probe to compensate for material -
flow characteristics
see manual for more info.
Filter is dirty/clogged
Clean/replace filter as needed.
Material residue buildup on proximity
sensor
Clean proximity sensor.
Proximity switch
trips before tank is
full
Proximity sensor sensitivity is set too
high
Reduce sensitivity of sensor.
Secure connections on circuit board.
Control wiring connections on circuit
board are loose.
No compressed air
Connect to 80psi air supply.
Repair or replace as needed.
Tighten TB1 connections.
Proportioning
valve doesn't shift
(PP models only)
Defective valve or solenoid
TB1 is disconnected/loose
Sterling
Part No: 882.00349.00
Bulletin No: CV1-335.01
2900 S. 160th Street • New Berlin, WI 53151 USA
Tel. 262.641.8610 • Fax 262.641.8653
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